| 产品类型 | 全新 |
|---|---|
| 电机功率 | 2.2--175kw |
| 加热方式 | 电加热 |
| 适用场所 | 工业生产用 |
| 适用物料 | 高粘度密封胶 |
| 外形尺寸 | 2800X2200X1700mm |
| 卸料方式 | 螺杆挤压 |
| 应用领域 | 化工 |
| 整机重量 | 2800kg |
| 物料类型 | 高粘度物料 |
| 每次处理量范围 | 出料1000-3000L |
| 夹套力压力≤ | 0-0.6mpa |
| 拌缸内真空度≤ | -0.1mpa |
| 装料容量范围 | 5-5000L |
| 品牌 | 龙腾 |
| 型号 | NH5-5000L |
| 捏合机类型 | 高温型 |
| 物料接触部件材质 | 不锈钢 |
| 拌桨转速 | 37/21r/min |
山东龙兴集团是一家系列捏合机（混捏机）的大型集团化生产企业厂商，几十年来我公司致力于系列不锈钢及碳钢等材质的螺杆挤出型捏合机、液压翻缸捏合机、高温捏合机、真空型捏合机、下出料捏合机、碳素混捏锅及混捏机的开发设计与制造；根据使用工况不同有电加热、蒸汽加热、导热油加热、半圆管复合加热等不同加热形式的系列碳钢/不锈钢捏合机供您选型，龙兴集团销售部长原君礼现真诚为您推荐该款硅橡胶生产专用捏合机。欢迎您致电和微信（手机同号）咨询！
硅橡胶是指主链由硅和氧原子交替构成，硅原子上通常连有两个有机基团的橡胶。普通的硅橡胶主要由含甲基和少量乙烯基的硅氧链节组成。苯基的引入可提高硅橡胶的耐高、低温性能，三氟丙基及氰基的引入则可提高硅橡胶的耐温及耐油性能。硅橡胶耐低温性能良好，一般在-55℃下仍能工作。引入苯基后，可达-73℃。硅橡胶的耐热性能也很突出，在180℃下可长期工作，稍高于200℃也能承受数周或更长时间仍有弹性，瞬时可耐300℃以上的高温。硅橡胶的透气性好，氧气透过率在合成聚合物中是高的。此外，硅橡胶还具有生理惰性、不会导致凝血的突出特性，因此在医用领域应用广泛。 高温硅橡胶主要用于制造各种硅橡胶制品，而室温硅橡胶则主要是作为粘接剂、灌封材料或模具使用。热硫化型用量大，热硫化型又分甲基硅橡胶、甲基乙烯基硅橡胶，用量及产品牌号多、甲基乙烯基苯基硅橡胶PVMQ（耐低温、耐辐射），其他还有睛硅橡胶、氟硅橡胶等。
硅橡胶生产专用捏合机是具有搅拌均匀、无死角、捏合效率高等优点，是各种高粘度的弹塑性物料的混炼、捏合、破碎、分散、重新聚合各种化工产品的理想设备。特别适用于盾构油脂、消泡剂、润滑剂、APP阻燃剂、润滑剂、催化剂、电极糊、阳极糊、阳极块、工程塑料、黄药选矿剂、橡胶、硅橡胶、染料、颜料、油墨、食品胶基、医药药剂、建筑涂料、碳素、纤素、高粘度密封胶、中性玻璃胶、铝银浆、硅胶、墙（壁）纸胶、纤维素、电池浆料、染料、有机硅树脂、化妆品等行业。
Double Sigma Mixer----the best choice for high-viscosity materials!
Double Sigma Mixer consists of two "U" shape container made of either Mild Steel or Stainless Steel(SUS304, SUS321, SUS316L), with jacket of Carbon Steel covering two sides for heating or cooling.
The mixing elements of the double sigma mixer are two pieces of Z type casted steel blades. They contrarily rotate inward and are fitted at close or specific clearance with the mixing chamber to finish thorough and uniform mixing. The two blades rotate at different speed(usually about3/2).
We can make different kinds of double sigma mixer according to the customer's different demands, For example, vacuum system, heating or cooling methods, feeding hole, discharging methods, changeable liner, filtration net, safety valve, view glasses, Cover opening methods and so on.
1. Working Principles:
Double sigma mixer is used to knead, mix, crush, disperse and re-polymerize high viscosity paste or elastoplastic materials, which can not be processed by the general powder mixers and liquid blenders.
Double sigma mixer is the ideal equipment for all kinds of chemical products and has the merits of stirring evenly, kneading efficiently and no dead corner. The materials are scraped, stretched, folded and squeezed among the blade, slot wall, and ridge-like protrusions.
The materials cycle from one end of the impeller to the other. The two mixing paddles are tangent and spin at different speeds to complet the kneading process. Tilt the solt to discharge the materials.
2. Uses:
Double sigma mixer is widely applied to produce high viscosity sealant, silicone rubber, neutral and acidic glass cement, chewing gum, bubble gum, paper pulp, cellulose, and is also used in batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.
3. Category:
There are four kinds of Double sigma mixer: Vacuum kneader, pressure kneader, atmospheric pressure kneader and high temperature kneader. It has three ways of discharging: Hydraulic turning cylinder pumping type, ball valve type and screw extrusion type.
4. Characteristics:
Control and record the temperature, time, viscosity and other relevant data through the PLC in real time during production.
The parts of the cylinder and the blade that contact with the materials are made of stainless steel, to ensure product's quality.
The kneader can be used for the high-viscosity paste or plastic solid with poor mobility around 5000PA. S, and the jacket can be heated or cooled by the heat transfer oil or water. According to the special needs, the plant can be designed to operate in a vacuum. The speed difference between the biax is 7.52r/min, so that the material is constantly changed, fastly mixed and has a larger transfer area for unit volume.
5. Notes:
(1) Our company can design the equipment according to user's specific requirements.
(2) For the fast update of the technology, we will change the technical data without notice, and the right parameters are subject to the real product.
(3) If you are not certain of which type to choose, please call us and our profession sales engineers will recommend for you.
硅橡胶生产专用捏合机结构特点
1、该型捏合机一般整机采用通底盘，便于安装。
2、采用斜齿轮或硬齿面减速机，使和主机传动平稳、嗓音小、寿命长。
3、搅拌桨和拌缸内壁，采用SUS304不锈钢或SUS316L不锈钢材质，确保制品的纯度。
4、轴封结构先进、密封效果好。独特设计了衬套式组合密封形式，确保真空度。
5.出料方式：常见形式有液压翻缸卸料，螺杆挤出出料形式，另外还可采用下出料形式6、集成电气控制(主机运转、液压翻缸、液压启盖及恒温控制)及温度控制和温度显示，便于操作和过程控制。
硅橡胶生产专用捏合机主要是由混捏部分、螺杆挤出部分、机座部分、液压系统、传动系统和电控系统等五大部分组成。液压系统由一台液压站来操纵大油缸，来完成启闭功能，液压系统由一台液压站来操纵油缸，来完成翻缸、启盖等功能；传动系统由电动机、减速机和齿轮组成，实现了大扭矩的动力输出，动力经齿形轴器传输出到快浆轴上，使其达到规定的转速，也可由变频器进行调速。另外该型设备的具体细节配置可根据用户工艺灵活搭配。
硅橡胶生产专用捏合机拥有两个Σ型桨叶，两个桨叶的速度是有差别的，根据不同的工艺可以设定不同的转速，常见的转速是42/28转每分钟。慢桨通常是28转每分钟旋转，不同的桨速使得混炼的物料能够迅速均质搅拌。
硅橡胶生产专用捏合机可以根据需求设计成加热和不加热形式，换热方式通常有：电加热，蒸汽加热，循环热油加热，循环水冷却等。
硅橡胶生产专用捏合机缸体及浆叶与物料接触部分均采用SUS304不锈钢制成，内部镜面抛光处理，搅拌离缸底间隙≤5mm。
友情提示：
选择一种好设备的关键除了质量、售后、和信誉之外，还必须要满足自身对设备的要求，山东龙兴化工集团拥有专业的技术工程师不断进行技术改革与市场相结合，本厂生产的产品规格品种齐全。可来图定制也可根据客户需求代为设计制造，销售部长原君礼欢迎您的垂询和惠顾！
产品参数：
集团实景展示
特色龙兴
